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Wait for both selectors to clear the limit for end of row detection #200

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@jonathanperret jonathanperret commented Aug 15, 2024

Fixes #197, see there for a detailed description of the problem this PR is trying to address.

Proposed solution

As described in #197, the problem is likely caused by the firmware using the instantaneous carriage direction as given by the belt encoder to determine which of the active carriage's two "needle selectors" to consider when trying to determine whether the current row of knitting is complete.

With this PR, we instead maintain a "current line direction" variable (m_currentLineDirection) that stores the expected direction of carriage travel for the current line, regardless of its immediate physical movement. This variable is initialized when knitting starts based on which Hall sensor was last passed, and flipped every time we detect a line is complete, as we request the next line from the computer.

To detect that a line is complete, instead of using a flag (m_workedOnLine) that alternates between true and false, we use the current line direction to know whether to expect the carriage on the left or right end of the working area. This more securely guarantees that we don't trigger multiple end-of-row events while staying on the same end of the bed.

The precise determination of the row being done is also improved. Not only do we check for the active needle selector (e.g. the one on the left side of the K carriage when moving right, or the one on the right side of the garter carriage also when moving right) to be past the last needle in work, we also check for the inactive needle selector to be past the last working needle.

Why is this important?

Let's look at a (schematized) K carriage moving right, hence with its active needle selector on the left side:

image

Once the active needle selector gets past the last needle in work, we're ready to turn around and start the new row (with the active and inactive selectors switching roles):

image image

So far, so good. But what about a garter carriage in the same situation?

image

After a while, the active needle selector will have worked on the last active needle:

image

But if we were to turn the carriage around at this point, the newly-active selector would have missed a number of needles from the right end of the working area!

image

Therefore, it is imperative to wait for the inactive selector to pass the last needle, so that when it becomes active it can get started on what is now the first needle of the next row:

image

Waiting at both needle selectors to pass the last needle is a solution that works for both types of carriage, therefore this is what is implemented in this PR.

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@jonathanperret jonathanperret changed the title knitter: wait for both selectors to clear the limit Wait for both selectors to clear the limit for end of row detection Aug 16, 2024
We now maintain a "current line direction" that allows us
to know whether the carriage is on the expected side of the
working area for the line to be considered complete.

Then we get rid of m_workedOnLine that is no longer useful.

We also use the current line direction when determining which
needle to program, making this more reliable than depending on
the instantaneous carriage direction.

Had to fix a few tests that used a mix of Knit and Garter carriage.
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End-of-row is (still) sometimes detected too early
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